34.5kV 5000 KVA 3 Phase Distribution Transformer | Yongxing Transformer
Specifications of 34.5kV 5000 KVA Transformer
Specification | Details |
---|---|
Rated Capacity | 5000 KVA |
Brand | Yongxing Transformer |
Primary Voltage | 34.5 kV |
Secondary Voltage | 6.6 kV, 11 kV, 15 kV, 20 kV (customizable based on needs) |
No-Load Loss | 4640 W ±15% (or as per project requirements) |
Load Loss | 34200 W ±15% (or customized) |
Impedance | 7.0% ±15% |
No-Load Current | ≤ 0.5% |
Vector Group | Yd11 |
Winding Material | 100% Copper or 100% Aluminum (Customizable) |
Cooling Type | ONAN (Oil Natural, Air Natural), ONAF (Oil Natural, Air Forced) |
Cooling Capacity (ONAF) | 6667 kVA |
Core Material | High-grade Silicon Steel |
Oil Type | Non-PCB Insulating Oil |
Cooling Oil | High-Performance Insulating Oil with minimal moisture absorption |
Comprehensive Testing and Quality Assurance for 5000 kVA Transformers
During the production of the 5000 kVA transformer, strict testing procedures are a critical step to ensure product quality and safety. Each transformer undergoes a series of electrical, mechanical, and temperature-rise tests to verify that its performance meets the design specifications. These tests include load loss testing, no-load loss testing, and short-circuit impedance measurements, all aimed at ensuring the transformer delivers efficient energy transmission and low loss during actual operation. The results of these tests directly impact the transformer’s stability, lifespan, and operational efficiency, making them an indispensable part of the production process.
In addition, all tests strictly adhere to current electrical testing regulations and industry standards, ensuring the transformers comply with international certifications such as ANSI/IEEE, CSA, and UL standards. After the tests are completed, detailed records are kept, and comprehensive test reports are provided based on customer requirements. This not only guarantees the safety and reliability of the transformers but also offers customers peace of mind in their use. Through these rigorous quality control measures, Yongxing Transformer ensures that every 5000 kVA transformer is fully validated before leaving the factory, meeting the demands for high-load operation.
Get In TouchMaintenance of 33kV 5000 KVA Power Line Transformer
Proper maintenance is crucial for maximizing the lifespan and operational efficiency of your 34.5kV 5000 KVA power line transformer. Here’s an extended guide to comprehensive transformer maintenance, designed to minimize unplanned downtime and enhance long-term performance:
1. Visual Inspection
- Objective: Ensure that the external transformer components are intact.
- Action:
- Regularly inspect the tank, bushings, tap changer, and bushings for cracks, rust, or corrosion. Any visual defects or leakage spots should be addressed immediately.
- Clean the transformer housing regularly to remove accumulated dust and debris, especially in areas with high pollution or industrial dust.
2. Insulation Integrity
- Objective: Maintain the insulation’s performance to prevent electrical faults.
- Action:
- Check for insulation degradation. This includes inspecting insulating oil for discoloration, signs of contamination, or reduced insulating capacity.
- For liquid-immersed transformers, check the oil level and look for signs of air bubbles or foam, indicating potential issues with seals.
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3. Oil Quality Monitoring
- Objective: Ensure optimal performance of the insulation and cooling system.
- Action:
- Periodically sample the transformer oil to check for moisture, contaminants, and its dielectric strength.
- If oil quality is compromised, conduct an oil filtration process or replace the oil as necessary.
- Regularly inspect the oil temperature using a Qualitrol monitoring system to ensure it remains within safe operating ranges.
4. Thermal Management
- Objective: Prevent overheating and ensure effective cooling.
- Action:
- Monitor the oil temperature and ensure it stays within the recommended limits for ONAN and ONAF operation.
- Check the cooling fans (in ONAF configurations) to ensure they’re functioning properly. Malfunctioning fans can significantly reduce cooling efficiency and overload the transformer.
5. Load Testing and Voltage Regulation
- Objective: Ensure the transformer operates under optimal load conditions and maintains accurate voltage regulation.
- Action:
- Verify that the transformer maintains proper voltage levels at varying loads, especially under extreme conditions.
- Test the voltage regulator (if applicable) for correct adjustment and proper operation. In the case of five-level voltage regulation, verify that the output voltage is within the desired range (33.53kV to 36.62kV for ±2.5% regulation or 32.78kV to 36.23kV for ±5% regulation).
6. Overcurrent and Short-Circuit Protection
- Objective: Protect the transformer from damage caused by overcurrent or faults.
- Action:
- Ensure that overcurrent protection devices, such as circuit breakers, are properly calibrated and functional.
- Inspect pressure relief devices to make sure they’re not blocked and can vent excess pressure in case of faults.
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7. Safety Checks
- Objective: Ensure the transformer is safe to operate.
- Action:
- Examine the grounding system and safety barriers around the transformer to ensure they meet safety standards.
- Regularly inspect lightning arresters and ensure proper grounding to protect the transformer from voltage surges caused by lightning strikes.
8. Documentation and Preventive Maintenance
- Objective: Track performance and maintenance history for proactive care.
- Action:
- Keep a maintenance log documenting every inspection, test, and repair. Include specifics such as dates, the personnel involved, and actions taken.
- Regularly review maintenance records to identify trends that might indicate underlying issues.
Transformer Manufacturing Process at Yongxing
Yongxing Transformer follows a meticulous process from design to delivery, ensuring each 34.5KV 5000 KVA 3 phase distribution transformers meets the highest standards of performance and safety.
Design & Engineering
- Customized Design: We offer a range of voltage and cooling options tailored to your specific requirements.
- Computer-Aided Design (CAD): Our engineers use advanced CAD tools to model transformers for optimal performance and minimal energy losses.
Material Sourcing
- High-Grade Materials: We use premium-quality silicon steel for the core, copper or aluminum for windings, and high-performance insulating oils.
- Environmentally Safe Insulating Oils: Our transformers use non-PCB oils that comply with the strictest environmental standards.
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Manufacturing & Assembly
- Core Assembly: Our state-of-the-art manufacturing facilities ensure precise and high-quality assembly of transformer cores.
- Winding & Insulation: Windings are precision-wound and insulated to ensure minimal losses and maximum performance.
- Tank Fabrication: Transformer tanks are fabricated from high-strength materials and are subjected to strict pressure tests to ensure leak-proof performance.
Testing & Quality Control
- Every transformer undergoes thorough factory testing before dispatch:
- Routine Tests: Including temperature rise, dielectric strength, and load loss tests.
- Type Tests: Including short-circuit tests, impulse voltage tests, and lightning impulse tests to meet international standards such as IEEE C57 and CSA C88-M90.
- Performance Tests: Real-time monitoring of electrical performance, cooling efficiency, and noise levels.
Understanding What is Power Transformers: Operation, Applications, Installation, and Maintenance
Transformer Installation Considerations
Proper installation is critical to maximizing the lifespan and operational efficiency of your 5000 KVA 3 phase distribution transformers. Here are some key considerations:
Site Preparation
- Foundation: Ensure that the foundation is stable and designed to support the weight and vibration of the transformer. The installation site should be free from excessive dust and moisture.
- Space: Adequate space should be left around the transformer for easy access, ventilation, and maintenance.
Handling and Transport
- Lifting & Positioning: During transport and installation, care should be taken to handle the transformer using appropriate lifting equipment and techniques.
- Transport Safety: Ensure the transformer is securely packed and transported to prevent damage during shipment.
Installation Procedures
- Wiring: Ensure that the primary and secondary terminals are properly connected, adhering to standard wiring diagrams.
- Grounding: Proper grounding is crucial for safety. Verify that the transformer is properly grounded before commissioning.
- Cooling Setup: If the transformer uses ONAF cooling, verify that fans and cooling components are correctly installed and connected.
Yongxing Transformer: A Leading Chinese Transformers Manufacturer with Full-Spectrum Capabilities
Conclusion: Why Choose Yongxing Transformer?
Yongxing Transformer has been a trusted name in the transformer industry for over 30 years, offering high-quality, reliable, and efficient 34.5kV 5000 KVA 3 phase distribution transformers. Our products are designed to meet the unique requirements of power distribution networks and industrial applications worldwide. With our commitment to quality, innovation, and customer satisfaction, we are proud to be a leading supplier of transformers for diverse industries.
Contact us today to learn more about how our 34.5kV 5000 KVA transformers can meet your power distribution needs. Whether you need a customized solution or require specific features, we are here to provide reliable and efficient transformers tailored to your exact requirements.
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