Key Components of 13.8KV 0.4KV 3000 KVA Substation Transformer
Yongxing Transformer is a leading manufacturer of 13.8KV 0.4KV 3000 KVA substation transformers, designed for efficient power distribution in large-scale industrial and commercial applications. These transformers are built with high-quality materials, advanced design features, and enhanced safety mechanisms, including pressure relief devices, oil temperature gauges, and oil level indicators. Equipped with alarm contacts, they provide reliable monitoring and protection in demanding environments. Below is a list of key components used in the 13.8KV 0.4KV 3000 KVA substation transformer.
Component | Quantity | Component | Quantity |
Jack | 4 | Ground Terminal | 6 |
Cover | 1 | Oil Level Indicator | 1 |
Fan | 2 | Low Voltage Bushings 1.2KV | 8 |
Radiator | 3 | Pressure Relief Valve | 1 |
Filling Plug | 1 | Vacuum Pressure Gauge | 1 |
Hand Hole | 1 | Oil Temperature Gauge | 1 |
Nameplate | 1 | Drain Valve with Sample Valve | 1 |
Tap Changer | 1 | NEMA 3R Auxiliary Junction Box | 1 |
Lifting Lugs | 4 | High Voltage Bushings 25KV | 3 |
High Voltage Bushings 25KV | 3 | QUALITROL Surge Relay & Seal Relay | 1 |
The Manufacturing Process of 3000 KVA Substation Transformers
Once the core and windings are assembled, the transformer is placed into a durable tank and filled with transformer oil, which serves both as an insulator and a coolant. The oil helps dissipate the heat generated during operation, maintaining a stable operating temperature. Advanced cooling systems, including radiators and cooling fans, are integrated to manage temperature efficiently and prevent overheating. The transformer is then subjected to a series of tests, including load testing and efficiency verification, to ensure it meets operational standards before being dispatched. After successful testing, the transformer is ready for installation in power distribution networks, where it will deliver reliable, efficient service for industrial, commercial, and renewable energy applications.
Comprehensive Testing for 13.8/0.48-0.48 Transformers
Yongxing Transformer ensures every 13.8/0.48-0.48 transformer undergoes rigorous testing procedures in compliance with C57.12.90 standards. These tests include key parameters like voltage ratio measurement, winding resistance testing, no-load loss and current tests, load loss and short-circuit tests, induced overvoltage withstand tests, insulation resistance tests, and routine assessments such as weight verification and leakage checks. These extensive evaluations guarantee transformers meet operational and safety standards, ensuring reliability in diverse applications.
In addition to standard tests, Yongxing Transformer offers specialized testing options such as temperature rise, short-circuit performance, impulse withstand, and audible noise testing. These additional tests can be tailored to specific project needs, enabling customized solutions for unique requirements. With a meticulous approach, every transformer is certified only after meeting stringent quality criteria, reflecting Yongxing Transformer’s commitment to excellence and customer satisfaction.
Learn More:Substation Transformers- Core Component of Power Systems
What is a Substation Transformer?
A substation transformer is a critical piece of equipment in electrical power systems, designed to step up or step down voltage levels to meet the requirements of the power grid or industrial networks. Typically found in power stations or electrical substations, these transformers are key for ensuring electricity is safely and efficiently distributed from generation sources to end-users, including industrial, commercial, and residential sectors.
The 3000 KVA Substation Transformer is a high-capacity transformer, ideal for large-scale power distribution needs. With a rated capacity of 3000 KVA, it is engineered to handle demanding environments and ensure that power is delivered with optimal efficiency. This transformer is designed for applications in utility grids, industrial plants, and renewable energy projects, offering reliable performance across different voltage ranges.
Read More:1500 KVA 35KV Electrical Substation Transformer
Benefits of 3000 KVA Substation Transformers
3000 KVA Substation Transformers are known for their robust construction, advanced cooling systems, and high-efficiency ratings. These transformers are engineered to operate under heavy loads without compromising on performance, making them an ideal choice for industries with high power requirements, such as manufacturing plants and large commercial buildings. The ability to customize primary and secondary voltage levels—typically ranging from 6 kV to 35 kV for the primary and 0.12 kV to 11 kV for the secondary—allows for versatile applications in various industries.
Furthermore, substation transformers play a critical role in enhancing energy efficiency. By ensuring proper voltage transformation and minimizing losses, these transformers help to reduce operational costs and improve the overall sustainability of energy networks. Their advanced safety features, including pressure relief devices, temperature monitoring systems, and oil level indicators, provide peace of mind by ensuring the safe operation of power distribution systems.
Read More:5000 KVA Power Transformer in Substation
Why Choose Yongxing Transformer for 3000 KVA Substation Transformers?
At Yongxing Transformer, we specialize in manufacturing high-quality 3000 KVA Substation Transformers that meet international standards such as IEEE, CSA, and DOE. Our transformers are certified by UL, cUL, SGS, and GOST, ensuring compliance with global safety and performance regulations. With decades of experience in transformer manufacturing, we offer tailored solutions to meet the unique needs of our clients, whether for power grids, industrial plants, or renewable energy projects.
We understand that each application is unique, which is why we provide customizable options for voltage ratings, capacities, and configurations to ensure the best fit for your specific requirements. Our transformers are designed for durability, with advanced cooling systems and a robust design that ensure long-lasting performance even in the most demanding environments. Contact Yongxing Transformer today to learn more about how our 3000 KVA Substation Transformers can improve the efficiency and reliability of your power distribution system.
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